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Metal Work –Sand Paper / Sanding Disc

βœ… Metal Work – Sanding (Sand Paper / Sanding Disc Guide)

Metal sanding is done to smooth the surface, remove scratches, remove rust/paint, and prepare for painting or polishing.

πŸ”₯ Common Metal Sanding Uses

  • βœ… Rust removal
  • βœ… Paint removal / surface preparation
  • βœ… Weld blending & smoothing
  • βœ… Finishing before painting / coating
  • βœ… Polishing preparation (mirror finish)
  • βœ… Best Sanding Options for Metal Work

1) Sanding Disc (Velcro / Hook & Loop)

  • βœ… Best for: smooth finishing
  • Grit: 80 to 400
  • Used with: random orbit sander / angle grinder adaptor

2) Fiber Disc

  • βœ… Best for: heavy sanding
  • Grit: 24 / 36 / 60 / 80 / 120
  • Used on: angle grinder + backing pad

3) Flap Disc

  • βœ… Best for: grind + finish in one step
  • Grit: 40 / 60 / 80 / 120
  • Great for weld blending

4) Sandpaper Sheet / Roll

  • βœ… Best for: hand sanding
  • Grit: 120 / 180 / 240 / 320 / 400

5) Surface Conditioning Disc (Scotch-Brite type)

  • βœ… Best for: final blending + satin finish
  • Grades: Coarse / Medium / Fine
  • βœ… Best Grit Selection (Easy Guide)
  • βœ… Heavy rust / weld removal β†’ 36–60 grit
  • βœ… General sanding / smoothing β†’ 80–120 grit
  • βœ… Fine finishing before paint β†’ 180–320 grit
  • βœ… Polish preparation β†’ 400–800 grit